The specification for the apparatus to determining a "Bond" rod mill work index is first described in Bond & Maxson (1943). It states that the apparatus is a tumbling rod mill to be operated in a locked cycle test at a fixed circulating load. The geometry of the grinding chamber is described as: • mill inside diameter of 12 inches

The rod mill feeds a wet ball mill at a feed size of 1.0 mm (1000 μm) and produces a product with 80% passing a 150 μm screen. The rod mill is in an open grinding circuit. Determine: 1. the shaft power of the rod mill, 2. the size of the industrial mill. Data: Laboratory Standard Bond Test: Rod Mill: Grindability index at 10 mesh = 13.5 kWh/t ...

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Sample preparation is a fundamental requirement of high-quality test work. It is necessary to produce homogenous and representative sub-samples for downstream test work or analysis. Wardell Armstrong International are …

The SAG mill product is then crushed to passing 3.35 mm and is subjected to a standard Bond ball mill work index (S d-BWi) grinding test to provide the total pinion …

The middle size class, represented by rod milling, is fitted to a tumbling test, referred to as the Bond rod mill work index (Wi RM, or RWi). The apparatus used to determine this work index was described in 1943 by Bond & Maxton. The author has …

The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in laboratories throughout the world. A copy of Fred C. Bond's Method of Crushing and Grinding for determination of the Bond Index is …

Greenfield design of an AG/SAG-ball mill circuit with JKSimMet, the additional power requirement in the ball mill(s) is determined with the Bond ball mill work index and the phantom cyclone technique. COMMINUTION Trusted Bench Scale and Pilot Scale Comminution Expertise Across Canada

FIGURE 8: ROD MILL/BALL MILL WORK INDEX RATIO v. UNCONFINED COMPRESSIVE STRENGTH 100 200 300 400 UCS (MPa) 0 0.5 1 1.5 2 WiRM/WiBM (metric) Siddall et al (1996) identified the ratio of Bond rod mill Work Index and ball mill Work Index as being indicative of an ore's compentency. Figure 8 plots this ratio versus …

tions at early design stages. The article is composed of sections successively informing on the existing techniques of sizing SAG mill power, Bond work in-dexes and their applicability to calculating autogenous/semiau-togenous mills. Finally, the authors give a comparative analysis ... the Bond work indexes of crushing, rod milling and ball ...

The results showed that using the non-standard mills (between 20 and 35 cm in diameter), the Bond´s model constants (α=0.23; β= 0.82, and γ = 44.5), are …

The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. ... GSL can carry out Bond Rod Mill Work Index tests to determine the energy requirements for milling ore in a rod mill. The test requires a minimum of 20kg of -12.5mm material. Closing screen sizes typically range from 4.75mm to 212µm.

3.2 Rod Mill Design A different approach is taken with the rod mill design where equations by Bond and Rowling are used to calculate the mill power draw. The Morgärdshammar equation and the IMM equations are shown for comparison. The method of use is similar to the AM section 3.3 Ball Mill Design

Applications of a new model-based method of ball mill simulation and design. ... Although not as popular as the Bond ball mill or the Bond rod mill work indices, the impact work index, also called ...

• Bond Rod Mill Work Index Test • Bond Ball Mill Work Index Test • Bond Abrasion Test (High speed vanes) • MacPherson Autogenous Wi Test, AWi • JK Tech Crushing Work Index - Pendulum Test • Autogenous Abrasion Test • Bond Crushing Work Index Test • SAG Power Index (SPI) Test Design Methods Common design methods …

In those days, 3 stages of crushing, and rod and ball mill grinding, were common in comminution flowsheets. Bond's Rod Mill Work Index (RM Wi) and Ball Mill Work Index (BM Wi) tests provided good designs for grinding mills. If the design was 1200 t/d, each stage had to be able to produce 1200 t/d or (54 t/h at 92.6% availability).

Indices. (It is also the Bond 'design' Work Index for this circuit.) To avoid the introduction of any designinefficiency factors in the Bond reference standard circuit, assume 8 foot …

The Bond rod mill work index is used to calculate the power requirement to grind from ~½" to about 14 mesh. The test has been mainly used for the design of rod mills or primary ball mills, but it can also be used along with the other Bond tests (BWI and CWI) for SAG mill design using semi-empirical relationship [5].

The Steel Head Rod Mill (sometimes call a bar mill) gives the ore dressing engineer a very wide choice in grinding design.He can easily secure a standard Steel Head Rod Mill suited to his particular problem. The successful operation of any grinding unit is largely dependent on the method of removing the ground pulp.

standard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate …

The design of rod and ball mills is still carried out with the Bond ball mill and rod mill grindability tests. As discussed earlier in this paper, it is important in this case to match the reduction size of the test to that desired from the industrial mill. As such, primary ball mills should be designed with the rod mill work

JKTech would stage crush the sample to minus 12.5 mm, as required for the Bond Rod Mill Work Index test feed. JKTech can prepare a representative sample, stage crushed to minus 12.7 mm, from a larger sample of ore if required. ... The Bond Ball Mill Work Index can be used in the design calculations and simulations using JKSimMet of a new ...

Essa RM Series Laboratory Rod Mills are recognised for their efficiency, uniform granularity and high quality sample achieved when milling and grinding. Use them to mill soft, hard, brittle and fibrous materials, either in a wet or dry state. With slightly larger barrel volumes than the Essa ball mill series, rod mills are ideal for larger and ...

been involved in grinding circuit design. It happened that just as Bond was concluding his work to define how to design rod and ball mills in an accurate, economical manner, the concept of dry autogenous grinding (AG) was being introduced. Not far behind was dry semi-autogenous grinding (SAG), as engineers and

The specification for the apparatus to determining a "Bond" rod mill work index is first described in Bond & Maxson (1943). It states that the apparatus is a …

Mining, Metallurgy & Exploration - Austin, L.G., Klimpel, R.R., and Luckie, P.T., 1984, Process Engineering of Size Reduction — Ball Milling, SME, Chapter 4, p.76 ...

The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion. Sample Requirements

The commonly used grindability tests included in the database are the Bond work indices for ball milling, rod milling and crushing; the drop weight test results A, b, A×b, DWi, Mia, Mic, Mih and ...

Design of Rod Mills. ... Mill Bond Work Index W i (kWh/t) Rod mill, test at 1400 μm (12 mesh) 13.0: Ball mill, test at 212 μm (65 mesh) 11.5: Ball mill, test at 150 μm (100 mesh) 12.2: Between the rod and ball mill an intermediate separator in the form of a hydrocyclone was placed. Determine power at the pinion shaft (including loss due to ...