Assessing the energy efficiency of a jaw crusher
The analysis will concentrate on jaw crushers as typical and widely used comminution process equipment. A jaw crusher (see Fig. 2) is a comminution device designed to impart an impact on a rock particle placed between a fixed and a moving plate (jaw).The faces of the plates are made of hardened steel.
Finite Element Optimization Design of the Movable Jaw on PC5282 Jaw Crusher
The structure optimization of the movable jaw was also done to lighten the weight. All research was to provide references for improvement design of the movable jaw. Discover the world's research
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The cavity shape of PE1500×1800 single toggle jaw crusher is taken as the research object, and Genetic Algorithm is used to optimize the design of cavity shape by ... According to the structure size of the crusher, the limits of the ... The simulation model before and after crusher optimization is shown in figure 4. (a) Before optimization (b ...
Investigation of vibrating jaw crusher experimental variables
The originality of this research lies in its experimental investigation of the effects of various parameters on particle size reduction in a vibrating jaw crusher, as well as in the introduction ...
Finite Element Optimization Design on the Back Frame of the Jaw Crusher …
According to the main parameters of the jaw crusher PC5282, structure of the back frame was designed, and three-dimensional model of the back frame was also set up.
Jaw Crusher
Crushers. Barry A. Wills, James A. Finch FRSC, FCIM, P.Eng., in Wills' Mineral Processing Technology (Eighth Edition), 2016 Jaw-crusher Construction. Jaw crushers are heavy-duty machines and hence must be robustly constructed. The main frame is often made from cast iron or steel, connected with tie-bolts. It is commonly made in sections so that it can be …
Influence of jaw crusher parameters on the quality of …
crusher setting and crusher speed on the crusher operation and the quality of the produced aggregates. The study is focused on the production of all-in large-size (top size ⩾90 mm) aggregates ...
The kinematics and mechanical advantage of the double-toggle jaw crusher
Finally, with C++ programming and half-penalty function method, an optimization design program is compiled for crushing mechanism of double toggle jaw crusher. Optimization is carried out for the ...
Reliability analysis and optimization of the hammer rotor of …
On this basis, the reliability of the forage crusher is improved by optimizing the structure and working parameters. Before optimization, the fatigue reliability, wear reliability, and vibration reliability of the hammer rotor are 0.878, 0.94, and 0.248, respectively, and the reliability of the hammer rotor under multiple failure modes is 0.2116.
Research on the biaxial compound pendulum jaw crusher …
After the optimization process, the novel jaw crusher has little force on each hinge and large force on movable jaw plates. Specifically, the forces in the X-direction are 120,300 N for hinge C, 120,200 N for hinge D, and 195,000 N for hinge N; the forces in the Y-direction are 167,100 N, 162,800 N, and 197,900 N accordingly, while the breaking ...
The Weight Reduction Optimization of Jaw Crusher about Moving Jaw …
This paper aims at the problems of traditional compound pendulum jaw crusher including unreasonable structure design, heavy weight, low utilization of material and high cost, chooses moving jaw which is the key part of motion mechanism as the optimal design subject, uses finite element method, through statics analysis, obtains stress and …
Study on digital design platform for jaw crusher …
The paper presents the structure of this platform, the application of the expert system in crusher scheme design and the optimization design of the structural parameters of jaw crusher.
Selection of a structure of jaw crusher regulator
Selection of a structure of jaw crusher regulator. A G Nikitin 1, K V Tagiltsev-Galeta 1, S A Laktionov 1 and A R Fastykovskii 1. Published under licence by IOP Publishing Ltd IOP Conference Series: Earth and Environmental Science, Volume 823, International Scientific and Research Conference on Knowledge-based technologies in …
Numerical FEM model of the supporting structure
The factors of importance in designing the size of jaw crusher's plate are: Height of jaw plate (H) ≈ 4.0 X Gap Width of jaw plate (W) > 1.3 X Gap < 3.0 X Gap Where the crusher gape is in meters ...
(a) Structure diagram and (b) functional principle diagram of cone crusher.
The mathematical modeling and optimization of the parameters and working processes of a cone crusher were addressed in [22, 23].A mathematical model of the working process of a jaw crusher was ...
Assessing the energy efficiency of a jaw crusher
But precisely because it is an average value implies that an optimization procedure on this theory has limited value. A constant cannot be optimized. SGA and EA in general were demonstrated to be a powerful optimization tool for optimizing a given jaw crusher for a given material. However, in order to be able to take advantage of. …
Constant Wear Criterion for Optimization of the …
Minerals 2022, 12, 807 3 of 21 2. Particle Crushing Pressure Model of the Crushing Chamber The crushing chamber of a cone crusher is composed of the mantle and concave.
Development of the parameters of crusher methods the …
by the example of a parametrical optimization of the jaw crusher with a simple movement of the jaw [3, 4], the design of which is shown in Figure 1. Here it is indicated: 1 – fixed
Optimization Designing of Jaw Crusher Teeth Plate Shape …
The quantity of jaw crusher teeth plate consumed in crashing process directly affects the costs. Based the FEM method, the 3-D jaw crusher teeth plate shape model is established in this paper. This paper studies the stress distribution laws with three types of teeth shape. Through contrasting the results of analysis and data of malfunction teeth plate, it is can …
Optimization Design and Simulation Analysis for Cavity …
Structure Optimization of Jaw Crusher Based on Genetic Algorithm [J]. Coal Mine Machinery,2019,40(02):111-112. Performance study of single and double shafts jaw crushers based on ADAMS
DESIGN AND OPERATIONS CHALLENGES OF A SINGLE TOGGLE JAW CRUSHER…
A review on the design and operations challenges of a single toggle jaw crusher is presented. Strength and fracture toughness of the material to be crushed are intrinsic properties that determine the time and energy required to crush the material. Economy of the crushing process is partly dependent on the angle of nip. Productivity of …
A fundamental model of an industrial-scale jaw crusher
In this study, an analytical perspective is used to develop a fundamental model of a jaw crusher. Previously, jaw crushers were modelled in regard to certain aspects, for example, energy consumption (Legendre and Zevenhoven, 2014) or kinematics (Oduori et al., 2015). Approaches to date have been mainly property specific.
The Research of Jaw Crusher's Structure Optimization
This article will introduce you the research of jaw crusher's structure optimization. 1. Prolong the service life of the jaw crusher. Since the working of the jaw crusher has a high requirement to the strength and stiffness of components, so finding a high strength, stiffness, and good abrasive resistance materials is the main way of the ...
(PDF) Efficient Modeling and Control of Crushing …
The outcome of the research is a better understanding of how to model machinery, such as the HPGR and the jaw crusher. By developing high fidelity models, insights are gained on how to move ...
Research on the biaxial compound pendulum jaw crusher …
Current research on jaw crushers has concentrated on the design and optimization of the mechanism structure [9], ignoring the existence of joint clearance. When the crusher is operating at a high ...
Optimisation of the swinging jaw design for a single toggle jaw crusher …
This study reports on the design optimisation of the swinging jaw crusher plate. Jaw crusher machines are used in the mining and construction industry for crushing rocks and mineral ores to the ...
Experimental and Numerical Studies of Jaw Crusher Supporting Structure
In the paper investigations of the causes of fatigue cracks of the jaw crusher supporting structure are presented. The problems have appeared after short time of operation of the new crushing ...
Optimization and Reliability Analysis of Movable Jaw …
The current design of the movable jaw structure of the traditional jaw crusher is unreasonable with heavy weight. The parameterized entity modeling of the …
Chamber Optimization for Comprehensive Improvement of Cone Crusher
Another chamber optimization was performed by adopting a dual-objective optimization of productivity and product quality in a C900 cone crusher [22]. The productivity was determined with an ...
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