the research of jaw crusher structure optimization

Assessing the energy efficiency of a jaw crusher

The analysis will concentrate on jaw crushers as typical and widely used comminution process equipment. A jaw crusher (see Fig. 2) is a comminution device designed to impart an impact on a rock particle placed between a fixed and a moving plate (jaw).The faces of the plates are made of hardened steel.

6KDSHRI6LQJOH7RJJOH-DZ&UXVKHU

The cavity shape of PE1500×1800 single toggle jaw crusher is taken as the research object, and Genetic Algorithm is used to optimize the design of cavity shape by ... According to the structure size of the crusher, the limits of the ... The simulation model before and after crusher optimization is shown in figure 4. (a) Before optimization (b ...

Jaw Crusher

Crushers. Barry A. Wills, James A. Finch FRSC, FCIM, P.Eng., in Wills' Mineral Processing Technology (Eighth Edition), 2016 Jaw-crusher Construction. Jaw crushers are heavy-duty machines and hence must be robustly constructed. The main frame is often made from cast iron or steel, connected with tie-bolts. It is commonly made in sections so that it can be …

Reliability analysis and optimization of the hammer rotor of …

On this basis, the reliability of the forage crusher is improved by optimizing the structure and working parameters. Before optimization, the fatigue reliability, wear reliability, and vibration reliability of the hammer rotor are 0.878, 0.94, and 0.248, respectively, and the reliability of the hammer rotor under multiple failure modes is 0.2116.

Research on the biaxial compound pendulum jaw crusher …

After the optimization process, the novel jaw crusher has little force on each hinge and large force on movable jaw plates. Specifically, the forces in the X-direction are 120,300 N for hinge C, 120,200 N for hinge D, and 195,000 N for hinge N; the forces in the Y-direction are 167,100 N, 162,800 N, and 197,900 N accordingly, while the breaking ...

The Weight Reduction Optimization of Jaw Crusher about Moving Jaw …

This paper aims at the problems of traditional compound pendulum jaw crusher including unreasonable structure design, heavy weight, low utilization of material and high cost, chooses moving jaw which is the key part of motion mechanism as the optimal design subject, uses finite element method, through statics analysis, obtains stress and …

Selection of a structure of jaw crusher regulator

Selection of a structure of jaw crusher regulator. A G Nikitin 1, K V Tagiltsev-Galeta 1, S A Laktionov 1 and A R Fastykovskii 1. Published under licence by IOP Publishing Ltd IOP Conference Series: Earth and Environmental Science, Volume 823, International Scientific and Research Conference on Knowledge-based technologies in …

Numerical FEM model of the supporting structure

The factors of importance in designing the size of jaw crusher's plate are: Height of jaw plate (H) ≈ 4.0 X Gap Width of jaw plate (W) > 1.3 X Gap < 3.0 X Gap Where the crusher gape is in meters ...

Assessing the energy efficiency of a jaw crusher

But precisely because it is an average value implies that an optimization procedure on this theory has limited value. A constant cannot be optimized. SGA and EA in general were demonstrated to be a powerful optimization tool for optimizing a given jaw crusher for a given material. However, in order to be able to take advantage of. …

Optimization Designing of Jaw Crusher Teeth Plate Shape …

The quantity of jaw crusher teeth plate consumed in crashing process directly affects the costs. Based the FEM method, the 3-D jaw crusher teeth plate shape model is established in this paper. This paper studies the stress distribution laws with three types of teeth shape. Through contrasting the results of analysis and data of malfunction teeth plate, it is can …

DESIGN AND OPERATIONS CHALLENGES OF A SINGLE TOGGLE JAW CRUSHER…

A review on the design and operations challenges of a single toggle jaw crusher is presented. Strength and fracture toughness of the material to be crushed are intrinsic properties that determine the time and energy required to crush the material. Economy of the crushing process is partly dependent on the angle of nip. Productivity of …

A fundamental model of an industrial-scale jaw crusher

In this study, an analytical perspective is used to develop a fundamental model of a jaw crusher. Previously, jaw crushers were modelled in regard to certain aspects, for example, energy consumption (Legendre and Zevenhoven, 2014) or kinematics (Oduori et al., 2015). Approaches to date have been mainly property specific.

The Research of Jaw Crusher's Structure Optimization

This article will introduce you the research of jaw crusher's structure optimization. 1. Prolong the service life of the jaw crusher. Since the working of the jaw crusher has a high requirement to the strength and stiffness of components, so finding a high strength, stiffness, and good abrasive resistance materials is the main way of the ...